silicone Heaters

About

The Right Thermal Solution For You

Silicone heaters offer a flexible and conformable heating solution ideal for a wide range of applications.

  • Flexibility: Silicone heaters easily conform to irregular shapes and surfaces, ensuring uniform heat distribution across complex components.
  • Versatility: Silicone heaters can be designed for various temperature ranges, wattages, and sizes to perfectly match your application requirements.
  • Efficient Heating: Custom silicone heaters deliver targeted heat precisely where it's needed, minimizing energy waste and optimizing process efficiency.
Call us today at (269) 964-0271 or email sales@nexthermal.com to learn how we can serve your silicone heater requirements.

Applications

Features

Silicone based heaters are a good match for physical strength and pliability to fit contours. Adhesive backing is available as a option for mounting if desired.

Highly customizable, silicone rubber heating film forms to any shape, even 3D, and integrates cutouts for seamless installation.

Highly adaptable silicone electric heating sheets boast a wide range of thicknesses (as thin as 0.9mm!), ensuring optimal thermal efficiency for fast and accurate heating control.

Silicone's exceptional weather and aging resistance make it the ideal choice for electric heating film's surface insulation. This durable material shields against cracking, strengthens the film mechanically, and significantly extends its lifespan.

By incorporating a precisely designed metal heating circuit, silicone rubber heating elements achieve a significant boost in surface power density. This translates to more uniform heating, extended lifespan, and exceptional control over the heating process.

Built to withstand harsh environments, silicone electric heating film offers excellent chemical corrosion resistance, making it ideal for humid and corrosive gas settings. Thanks to its nickel-chromium alloy heating wire and high-temperature silicone rubber insulation, it delivers rapid, uniform heating with high thermal efficiency. Additionally, its high strength, user-friendliness, and extended lifespan (up to 10 years) make it a reliable and long-lasting heating solution.

Nexthermal is proud to offer UL rated silicone heaters. We can discuss further a custom solution that fits your needs and wants.

Mounted thermal switch options either directly or inline with the leads, custom plugs, aluminum plates, Velcro or spring style fasteners.

Example Products - Contact us for custom designs

SPECIFICATIONS

Techical Parameters

Silicone Heating Film use Environment:

Maximum Use Temperature:

Optimum Temperature:

Celsius

-50℃ - 250°C

260℃

150°C

Fahrenheit

-58°F - 482°F

500°F

302°F

Withstand Voltage:

Voltage:

Power Deviation:

Insulation Resistance:

1500V/5s

3V-380V

±5%W

≥5ΜΩ

Mounting Options

Adhesive
Main Product Features for 3M Adhesive Transfer Tape 468MP

  • Up to 400°F short-term heat resistance
  • Excellent solvent resistance
  • Excellent shear strength to resist slippage and edge lifting
  • Environmental Resistance

    Humidity Resistance

    High humidity has a minimal effect on adhesive performance. Bond strength shows no significant reduction after exposure for 7 days at 90°F (32°C) and 90% relative humidity.

    UV Resistance

    When properly applied, parts are not adversely affected by outdoor exposure.

    Water Resistance

    Immersion in water has no appreciable effect on the bond strength. After 100 hours at room temperature, the high bond strength is maintained.

    Temperature Cycling Resistance

    High bond strength is maintained after cycling four times through:
    4 hours at 158°F (70°C)
    4 hours at -20°F (-29°C)
    4 hours at 73°F (22°C)

    Chemical Resistance

    When properly applied, nameplate and decorative trim parts will hold securely after exposure to numerous chemicals including oil, mild acids and alkalis.

    Bond Build-up

    The bond strength of 3M™ High Performance Acrylic Adhesive 200MP increases as a function of time and temperature.

    Temperature/Heat Resistance

    3M™ High Performance Acrylic Adhesive 200MP is usable for short periods (minutes, hours) at temperatures up to 400°F (204°C) and for intermittent longer periods (days, weeks) up to 300°F (149°C).

    Lower Temperature Service Limit

    The lowest service temperature is -40°F (-40°C).

    Call us today at (269) 964-0271 or email sales@nexthermal.com to learn how we can serve your silicone heater requirements.

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